Heat source manipulation is critical for both welding and 3D printing, since it directly affects how much material is deposited and/or melted. Welding microstructures can be controlled by heat source manipulation, chemical composition, and welding parameter calibration. There are several ways to tune the microstructure while welding, and some of these methods are transferable to 3D printing. A badly formed microstructure can decrease mechanical resistance and/or result in unwanted anisotropy. Controlling 3D Printing Microstructuresįor welding, controlling the microstructure of the fusion zone is critical to creating a good weld. In this article, we will discuss how numerous techniques from welding can inform, improve, and innovate in the realm of 3D printing. In fact, MIG welding has been used to additively manufacture metal objects by depositing metal layer-by-layer. MIG welding, in particular, is similar to 3D printing in that the metal electrode is deposited while welding. Initially, 3D printing was only used for making prototypes or low-fidelity models, but it has evolved to manufacture a variety of parts up to medical grade. Though early techniques were developed in the 1970s and 1980s, the potential of 3D printing was not fully realized until the 2010s. Image available in the public domain.Īdditive manufacturing (AM), however, is a much younger technology.
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If you divide the RLA by 6 for older units and 5 or 6 for newer units, you should get a number that approximates (not exactly) the tonnage of the system. RLA is an acronym for Rated Load Amperage, and is what the maximum amperage should be when the condenser up and running. If you are unsure whether you have found the right two numbers, you can double-check it by looking for the “RLA” rating on the data plate. The data plate below is from a package heat pump that is nominally 3 tons, but rated at 37,000 BTU. Unfortunately, Rheem sometimes varies from the standard that the BTU rating exactly divisible by 6 or 12. Here’s a rundown of the range you will encounter: 18 = 1.5 tons, 24 = 2 tons, 30 - 2.5 tons, 36 = 3 tons, 42 = 3.5 tons, 48 = 4 tons, and 60 = 5 tons. A ton of air conditioning equals 12,000 BTU, and 60 divided by 12 equals 5, so the data plate below indicates the system is 5 tons. 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